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Water Treatment Facility (Industrial Water Tank) Z Mortar S-HB Method

It meets the water quality standards for water supply facilities set by the Ministry of Health, Labour and Welfare and can be applied to the inner surface of concrete water tanks in water supply facilities.

This technology is a hybrid type of cross-section repair and protective coating method using mortar and an impregnation material. It deeply impregnates the fiber-reinforced, fast-setting Z Mortar S-1 with a special silane-based impregnation material called "Zic Guard S." This suppresses water absorption and carbonation, enhancing chloride resistance. Additionally, the mortar mixed with high-quality fly ash promotes long-term strength development through pozzolanic reactions. 【Features】 ■ Hybrid type of mortar and impregnation material ■ Suppresses water absorption and carbonation ■ Enhances chloride resistance ■ Meets the water quality standards for water supply facilities as per Ministry of Health, Labour and Welfare regulations ■ Applicable to the inner surfaces of concrete water tanks in water supply facilities *For more details, please refer to the PDF document or feel free to contact us.

  • Renovation and repair methods

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New and old concrete joint bonding method "Join Bond Method"

Registered in the Ministry of Land, Infrastructure, Transport and Tourism's NETIS "New Technology Information Provision System"! Achieving strong interfacial adhesion with fiber reinforcement!

The Joinbond method involves applying the fiber-reinforced polymer cement adhesive "Joinbond M5000" after high-pressure water treatment. By using this method for additional concrete applications, it significantly enhances the bonding strength at the joint interface, integrates old and new concrete layers, and improves water tightness. It is ideal for applications such as increasing the height or reinforcing existing structures like dams, flood barriers, and waterways, as well as for seismic reinforcement of various public facilities, and for horizontal and vertical joint surfaces in new and old concrete slabs, beams, and columns. 【Features】 ○ Excellent workability, significantly reducing the time required for joint treatment compared to conventional methods (chipping). ○ Spraying or troweling onto the surface of old concrete and pouring new concrete to integrate the old and new concrete layers, enhancing water tightness. ○ After applying to the old concrete surface, it allows for a time frame of 1 day to a maximum of 14 days (at 20°C) before pouring new concrete. ○ Superior adhesion to rebar. ○ NETIS registration number: KK-130043-A For more details, please contact us or download the catalog.

  • glue
  • Reinforcement and repair materials
  • Tunnel construction

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Water Treatment Facility (Wastewater Treatment Tank) Jickboard T Method

Introduction to the sheet lining method with high durability, which allows for easy construction and shortened construction periods.

This technology is a corrosion protection method for the inner surface of tanks that can be applied on wet surfaces or in high humidity conditions. After applying a special mortar to the concrete structure or after section repair, a jig board is pressed onto it immediately after application, achieving full adhesion with the concrete structure. This method eliminates the need for support materials, allowing for a shortened construction period. Additionally, FRP molded products are installed with a corrosion-resistant sealing material to create a double structure, providing high durability that prevents damage to the joint areas. 【Features】 ■ Can be applied on wet surfaces or in high humidity ■ Easy application reduces construction time ■ No need for support materials ■ The special mortar for adhesion can bond to wet surfaces of the concrete substrate *For more details, please refer to the PDF document or feel free to contact us.

  • Renovation and repair methods

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Anti-corrosion coating and application-type lining method: Jicklight 3 method

The construction period is light (shortened), workability is light (easy), and the workers have light (low odor).

▼Overview We propose cost reduction and long service life measures based on years of experience, while meeting the required performance and functionality for corrosion prevention measures in sewer facilities. We offer various construction methods with different materials, suitable for each application. Additionally, it may be more cost-effective compared to sheet lining methods. Each lineup excels in "adhesion stability," "sulfuric acid resistance," and "barrier properties." ▼Features The construction specification allows for significant shortening of the construction period without the use of primer. We use a resin with excellent workability, resulting in a smooth and uniform coating layer. The odor-reducing type of resin improves the construction environment. By using epoxy emulsion-based surface preparation materials, we achieve excellent adhesion stability on both the wet and dry sides of concrete.

  • Sewerage facilities

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Anti-corrosion coating and sheet lining method D type, Zickboard T method

Can be applied in wet surfaces and high humidity, easy to install, reducing construction time.

▼Overview The Zickboard T method involves applying an inorganic mortar to a concrete structure or after cross-section repair, and immediately pressing the Zickboard onto it to achieve full adhesion with the concrete structure. This method eliminates the need for support materials and allows for a shortened construction period. ▼Features - The joints of the Zickboard T method are constructed with FRP molded products installed with a corrosion-resistant sealing material, creating a double structure that provides durability to prevent damage at the joint areas. - The inorganic mortar used for adhering the Zickboard can bond to wet surfaces of the concrete substrate, making it suitable for construction in high humidity environments.

  • Sewerage facilities

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Anti-corrosion coating and sheet lining method D type, Zickboard S method.

Coating-type lining method + sheet lining method leads corrosion protection into a new era.

▼Overview The Zick Board S method involves applying a surface preparation material (Zick Resin HE104X) to the concrete structure, followed by the application of an odor-reducing epoxy resin (Zick Light E310 or Zick Light E410) to both the surface preparation area and the back of the Zick Board. The Zick Board is then adhered to the concrete structure immediately after application, creating a full adhesion. ▼Features - The joints of the Zick Board S method are designed with FRP molded products installed with a corrosion-resistant sealing material, creating a double structure that provides durability and prevents damage to the joint area. - As a hybrid structure that fully adheres the sheet lining method using a coating type lining method, it eliminates the need for support materials, allowing for a reduction in construction time.

  • Sewerage facilities

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Anti-corrosion coating and sheet lining method D type, Jickboard K method

Since the sheet adhesion is completed during the formwork removal, it is possible to shorten the construction period.

▼Overview The Zickboard K method involves attaching 2mm Zickboard to the formwork during the construction of treatment facilities and directly adhering it to the concrete structure. Since the application of the Zickboard is completed when the formwork is removed, this method allows for a significant reduction in construction time compared to other sheet lining methods. ▼Features - Zickboard has good workability and can be cut to match the shape of the formwork. It can also be installed using plastic nails or similar fasteners. - The joints and separator ends of the Zickboard K method are equipped with FRP molded panels and corrosion-resistant sealants, providing durability features that prevent damage to the joints. ▼Method Standards Complies with the quality standards of the Japan Sewage Works Agency's "Manual for Corrosion Control and Anti-Corrosion Technology for Concrete Structures in Sewage Systems," specifically the D-type formwork sheet lining method.

  • Sewerage facilities

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Anti-corrosion coating and mortar lining method Z Mortar KS500M method

Can be constructed even in high humidity environments.

The Z Mortar KS500M method is a mortar lining technique that uses the high sulfuric acid-resistant mortar "Z Mortar KS500." By blending special powders derived from blast furnace slag, it exhibits excellent sulfuric acid resistance and achieves high strength. The corrosion prevention method using high sulfuric acid-resistant mortar is designed with a concept that allows for a reduction in cross-section, calculating the amount of cross-sectional reduction due to deterioration or the depth of carbonation, and setting a thickness for cross-sectional reduction that does not pose structural issues. Alternatively, it involves pre-thickening the cross-section and maintaining the facility's functionality through repeated repairs while conducting regular inspections. This method can be applied even in high-temperature environments and construction conditions with high moisture content in concrete, where conventional coating-type lining methods cannot be used. Since the overlapping process of the coating-type lining method is unnecessary, the construction process and curing period are shorter, leading to reduced construction time. The use of blast furnace slag makes it an environmentally friendly product that reduces the burden on the environment (reducing resources, energy, and CO2 emissions).

  • Sewerage facilities

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Water supply facility anti-corrosion and waterproofing system, inorganic coating method, Z Mortar S-HB method.

Hybrid type corrosion and waterproofing method using mortar and impregnation materials.

▼Features of the S-HB Method Hybrid type of mortar and impregnation material The Z Mortar S-HB method deeply impregnates the fiber-reinforced, fast-setting Z Mortar S-1 with a special silane-based impregnation material "Zic Guard S," which suppresses water absorption and carbonation, enhancing chlorine resistance. It is mainly applied to open water tanks. ▼Characteristics 【Water Quality】 Meets the leaching test methods and standard values of the Ministry of Health, Labour and Welfare and JWWA Z 108:2016, making it suitable for application on the inner surfaces of concrete water tanks in water supply facilities. 【Workability】 Can be applied in a single spraying or troweling operation with a thickness of approximately 10mm to 20mm on vertical surfaces. The rebound loss during spraying is minimal, and troweling work is also favorable. 【Curing Properties】 Excellent early strength, allowing for good workability and shortening of construction periods. It exhibits a compressive strength of over 50N/m² at 28 days of age, providing stable strength equivalent to or greater than that of concrete. 【Durability】 The cured material has low permeability and excels in durability and abrasion resistance.

  • Water Supply Facilities

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Water Supply Facility Corrosion Protection and Waterproofing - Jick Resin NP-143 Method (Weather-Resistant Specification)

Weather-resistant specifications for UV protection in open water tanks.

▼Overview The Zick Resin NP-143 method with weather-resistant specifications complies with the quality of the coating film according to the Japan Water Works Association standard JWWA K143, and applies a bisphenol A type epoxy resin with high durability for concrete protection. It features an acrylic urethane resin as a topcoat for UV protection of concrete open water tanks used in water supply. It meets the water quality standards set by the technical standards related to safety and hygiene (Ministry of Health Ordinance No. 15 and Ministry of Health, Labour and Welfare Ordinance No. 15), making it ideal for protecting the inner surfaces of concrete tanks in water supply facilities. *For more details, please download the catalog or contact the person in charge.*

  • Water Supply Facilities

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Water supply facility anti-corrosion waterproofing JIC resin NP-143F method (reinforced layer laminated specification)

Specification for glass fiber reinforced layer in anti-corrosion and waterproof construction method.

▼Overview The Zick Resin NP-143F method (reinforced layer lamination specification) is a specification that laminates glass cloth as a reinforced layer on top of the NP-143F method. The lamination of glass cloth is available in specifications of 1 to 3 layers. The 1-layer lamination specification is referred to as a 1-ply specification, the 2-layer lamination specification as a 2-ply specification, and the 3-layer lamination specification as a 3-ply specification. ▼Features - In addition to the characteristics of the NP-143F method, it has the following features: - The tensile strength of the coating film is improved by the lamination of glass cloth, enhancing resistance to fine cracks in the substrate. - Increasing the number of layers of glass cloth thickens the cured film thickness and further improves the tensile strength of the coating film. - The improvement in coating film strength enhances resistance to back pressure from water.

  • Water Supply Facilities

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Water supply facility corrosion prevention and waterproofing (soft polyester resin) Zick Aqua 149 method

FRP lining method for the inner surface of concrete water tanks for water supply.

▼Overview The Zik Aqua 149 method meets the Japan Water Works Association (JWWA) K149 standards and is a lining method for concrete water tanks using a composite of soft polyester resin and corrosion-resistant polyester resin. ▼Features - It meets the water quality standards related to water supply facilities as stipulated by the Ministry of Health, Labour and Welfare, as well as the JWWA K149 standards, making it applicable to the inner surfaces of concrete water tanks in water supply facilities. - It is an FRP lining method reinforced with glass fibers using soft polyester resin, combining flexibility and high strength, while demonstrating corrosion resistance and waterproofing. - Its high strength and flexibility enhance crack-following capability. - It has excellent weather resistance.

  • Water Supply Facilities

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Anti-corrosion coating and sheet lining method (prepreg post-application type) HKS method

Dramatically improve the quality of the sheet joint area.

▼Overview The HKS method is a corrosion protection coating technique applied to concrete exposed to harsh corrosive environments. In traditional post-laminated sheet lining methods using prepreg, the seams become laps, raising concerns that ultraviolet light may not adequately penetrate, resulting in incomplete curing. The seam treatment in the HKS method employs a revolutionary corrosion protection coating technique that uses molded joint materials made of high corrosion-resistant vinyl ester resin FRP for joint treatment. ▼Features This method involves applying HKS sheets to concrete surfaces or cross-section repair surfaces that have been coated with primer, followed by ultraviolet irradiation to achieve complete curing and integration with the concrete. The joints feature a double structure where FRP molded products are installed with a highly corrosion-resistant sealing material, providing excellent durability. Compared to traditional post-laminated sheet lining methods that involve overlapping sheets for joint treatment, this method offers superior workability. Additionally, it possesses sufficient corrosion resistance for the harsh corrosive environments found in sewer-related facilities.

  • Sewerage facilities

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Anti-corrosion coating and application type lining method: Zickhartz Zickhartz method

It is possible to shorten the period with a thin film design that ensures durability.

Solvent-free epoxy resin + ceramic powder ▼Overview For corrosion prevention measures in sewer facilities, we propose solutions that meet the required performance and functionality, offering cost reduction and longevity based on years of experience. We have various construction methods suitable for different materials, allowing for appropriate application in the right places. Additionally, it may be more cost-effective compared to sheet lining methods. Each lineup excels in "adhesion stability," "sulfuric acid resistance," and "barrier properties." ▼Features This corrosion prevention coating method uses a coating material made by mixing a powder containing highly corrosion-resistant ceramics with epoxy resin. Compared to conventional application-type lining methods (Type D: 3-6 processes), it requires fewer steps and allows for a thin-film design that ensures corrosion resistance equivalent to traditional epoxy resin mortar specifications, enabling a shorter construction period.

  • Sewerage facilities

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Anti-corrosion coating and application type lining method: Zic Resin JE method

https://www.jikkou.co.jp/products/jik-resin-je/

Epoxy Resin System For corrosion prevention measures in sewer facilities, we propose cost reduction and long service life strategies that meet the required performance and functionality based on years of proven results. We offer various construction methods with different materials, suitable for each application. Additionally, it may be more cost-effective compared to sheet lining methods. Each lineup excels in "adhesion stability," "sulfuric acid resistance," and "barrier properties." ▼Features We have a long track record with epoxy resin methods in A and B types (without reinforcement) and C and D types (with glass cloth reinforcement). Construction specifications without primer allow for shortened construction periods. By using epoxy emulsion-based surface preparation materials, we achieve excellent adhesion stability on both dry and wet surfaces of concrete.

  • Sewerage facilities

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